Secret Of Vertical Kneader Blade | JCT Machinery

Zirconia coating improves performance in many aspects of vertical kneader.

1. Prove Wear Resistance

The blades of vertical kneader need to experience a lot of friction and shear with the material during operation, especially when handling hard or high-viscosity materials. This friction causes wear on the blade surface. By plating a layer of zirconium oxide on the surface of the blade, its hardness can be significantly increased, thereby reducing the wear rate of the blade and extending its service life.

2. Enhance Corrosion Resistance

Certain chemicals or solvent may have a corrosive effect on the metal parts of vertical kneader. Zirconia has excellent chemical stability and can effectively resist the erosion of these chemicals, protecting the blades from corrosion and avoiding rust or other forms of damage to the metal surface.

3. Improve High Temperature Resistance Performance

Zirconia is a very high temperature resistant material that can maintain its structural stability in high temperature environments. For vertical kneader that work at high temperatures, such as when handling certain plastics, rubber or high-temperature chemicals, the zirconium oxide coating can effectively protect the blades from deformation, oxidation or damage caused by high temperatures.

4. Reduce Material Adhesion

The surface of zirconia is relatively smooth, which can reduce the adhesion of materials on the blades, especially when handling materials with higher viscosity or adhesiveness. The zirconia coating helps materials flow smoothly and more efficiently. Mixing process, thereby improving production efficiency and material uniformity.

5. Improve Processing Accuracy

Since zirconium oxide has high hardness and low friction coefficient, the zirconium oxide coating on the blade surface can reduce surface wear under high shear forces, thereby maintaining the shape and accuracy of the blade and helping to ensure consistency and accuracy during mixing, especially in high-precision pharmaceutical or cosmetic production.

6. Improve the Overall Performance of Vertical Kneader

The coating of zirconia not only improves the performance of individual blades, but also improves the overall working efficiency and product quality of vertical kneader. Because problems such as wear, corrosion and material adhesion are reduced, vertical kneader can run more stably and efficiently, reducing downtime and maintenance time, thereby increasing the corking hours and productivity of the production line.